Another improvement in the evolution of Kahr pistols is that the company's engineers have increased the surface area of the barrel's lug where it makes contact with the slide stop pin. Slide release pin fractures were rare but this change solved the problem completely.
The key to the PM45's light weight is its polymer frame. Kahr molds a stainless steel insert into the plastic frame to prevent metal-to-plastic contact that would accelerate wear. There are bilateral rails molded into the inside of the gun's dustcover that engage slots on the slide. The insert is also exposed at the rear of the polymer frame for the slide to reciprocate on.
For a secure firing grip, the frame uses grenade-style checkering on the front and rear straps. There are no grip panels used on the PM45. Instead, the sides of the polymer frame are textured. The texturing provides enough friction for a firm grip but not so much that it will cause clothing to hang up on it or abrade the skin if the gun is worn next to it.
For the greatest accuracy, Kahr purchases rifled barrel blanks from Lothar Walther. The manufacturer claims higher velocity, superior accuracy, and longer life. Kahr machines the 4140 carbon blanks into finished barrels at its manufacturing facility in Massachusetts.
Perhaps the best feature of the Kahr family of pistols is their DAO triggers. My PM45 test sample broke with seven pounds of pressure though it was so smooth that it felt much lighter. Unlike many other semi-autos with DAO triggers, the Kahr trigger doesn't have any clicks, hitches, or stacking. All you feel is smooth, consistent resistance until the trigger breaks. Reset is positive and there weren't any instances of short stroking, or failure for the trigger to reset, during the shooting portion of the evaluation.