For much of the rest of the day, Shelton sweated in his heavy tac vest, as he and his fellow officers searched inside and outside of LAX for a ghost. But the fact the second shooter didn't exist didn't make the work any less hot or arduous. The experience made Shelton reconsider an idea for a body armor cooling solution he had mulled over years ago.
Shelton's idea was to find a way to allow air to pass between the vest and the wearer's shirt or undershirt. "The only way to allow ventilation between the officer and the vest is through separation," Shelton says.
Of course, if you separate the vest too far from the wearer, you can make it impractical to wear. Shelton reasoned that one-half inch of separation would provide enough ventilation to cool the officer while not making the vest difficult to wear.
He then decided that a corrugated system kind of like a radiator that attaches to the armor carrier was the best way to achieve that ventilation. Next he needed to determine the best material for making the ribbing. "I knew it had to be soft and rubbery and not be something that would stick into the wearer or cause pressure points," he says.
With the first TacVent in hand, Shelton needed a test subject. So he wore it on duty. He found that the separation of the vest from his undershirt made a big difference and actually improved the wicking and evaporation capabilities of the shirt's fabric. He says the TacVent keeps the wearer up to 14.6 degrees cooler.